Scope: Delivery of complete recon ABC DZC 8 cylinder engine.
- Complete overhaul of ABC DZC.
- Overhaul of the following components:
- Lower bedplate + inspection and class ad Mark van Schaik.
- Crankshaft + inspection and class ad Mark van Schaik.
- Overhaul of engine block.
- Overhaul of Geislinger damper D63/62 + coupling C44/2/98u. (Geislinger overhaul).
- Replace all bearings.
- Crankshaft, gear train, drives for mechanical driven pumps.
- Overhaul all mechanical driven pumps.
- Overhaul of speed regulator UG8.
- Overhaul piston, connecting rod, cylinder head.
- Overhaul of camshaft.
- Overhaul of turbo + charge air cooler + lubricating oil cooler.
- Overhaul of fuel pumps, injectors, high pressure lines.
- Overhaul centrifugal filter.
- Overhaul fuel duplex filter.
- Overhaul Lubricating oil filter.
- Overhaul Exhaust channels.
- Renew all gaskets and bolted connections.
- Test engine on test bed after finishing.
- Paint engine after all tests are finished.
- Transport of engine to Antwerp Port.
- Packing for transport in open top container.
Overhaul of engine bedplate + inspection + installation
- Bedplate complete dismantled from engine base.Work request:
- Ultrasonically cleaned.
- Measurement of line bore.
- After completion, painting, conserving.
![](https://imse.org/wp-content/uploads/2021/04/ABC3.jpg)
Overhaul of engine top cylinder block
- Painting of engine block after isnpection and cleaning.
- All cooling water spaces cleaned and brushed.
- No pitting in engine block found.
- All studs are checked according the ABC manual, checked on:
- Damage, cracks, corrosion.
- Cracks on studs were checked with crack spray red & white.
No faults detected.
![](https://imse.org/wp-content/uploads/2021/04/ABC4.jpg)
![](https://imse.org/wp-content/uploads/2021/04/ABC5.jpg)
Overhaul/inspection + installation of KBB M40 turbo charger
![](https://imse.org/wp-content/uploads/2021/04/ABC6.jpg)
![](https://imse.org/wp-content/uploads/2021/04/ABC7.jpg)
![](https://imse.org/wp-content/uploads/2021/04/ABC8.jpg)
Cleaned compressor and turbine wheel both in good condition
Test engine on test bed after finishing.
Testing and running in of main engine after overhaul or stand still
![](https://imse.org/wp-content/uploads/2021/04/ABC9.jpg)
Engine painted and reinstalled
![](https://imse.org/wp-content/uploads/2021/04/ABC10.jpg)
Engine ready for transport to an energy plant in Marocco
![](https://imse.org/wp-content/uploads/2021/04/ABC11.jpg)
![](https://imse.org/wp-content/uploads/2021/04/ABC12.jpg)
![](https://imse.org/wp-content/uploads/2021/04/ABC13.jpg)
- Location
- Antwerp
- Year
- 2019
- Technology
- Delivery
- Destination
- Marocco